An interesting aspect as to the differences in the cutting methods used by the marquetarians in the UK and those marquetarians on the "other side of the pond" in the USA has been brought to light recently from within the friendly environs of our Redbridge Marquetry Group.

The cause of this interesting debate and the ensuing observations was due to the introduction to our group of a review copy of Silas Kopf's excellent "The Master Techniques of Marquetry" DVD. This DVD, (which was produced in the USA) has been circulating among the members of the Redbridge Marquetry Group recently and it has inevitably brought to our attention the subject of the differences in thickness between the USA sourced veneers and the veneers we use here in the UK.

This perceived difference is that the USA veneers are twice the thickness of the UK veneers (1/32 or 1/28th of an inch USA - 1/64th of an inch UK). That difference in the thickness of the veneer stocks obviously obliges us both to use different cutting methods due, primarily, to the added difficulty of attempting to "blade" cut veneers at 1/28th of an inch thick that are stinkers to cut when they are only 1/64th thick!, I'm sure you'll appreciate the problems involved.

To illustrate those different cutting methods we are including several clips taken directly from Silas's DVD along with some photos of our RMG members hard at work with their 1/64th inch thick veneers and using their trusty scalpel blades! 
 

Silas uses a "frame" saw with a foot operated
clamp system to hold the work in place

As Silas is a furniture maker he generally uses packs of veneers, (often up to ten veneers in the pack) in order to ensure consistency of design when multiple marquetry inserts depicting the same design are required for a piece of furniture.

A very important tool that's being used by Silas in this photo is a foot operated clamp, of which you can see a detail below.

This method leaves both hands free to use the frame saw without restriction and to manipulate the veneer pack as required.

The clamp system Silas is using is obviously a large piece of equipment and would necessitate a decently sized work shop. If you are limited with your space, you could use the arrangements that you will see our Alf using in his piercing saw tutorials.

This is a parallel cutting saw arrangement that
will cut at 90 degrees to the veneer pack

When the cut pieces are assembled in the projected design there will be a uniformity achieved with this cutting method that would not really be possible with blade cutting. So, for a repetitive pattern or design needed for furniture decoration, this cutting arrangement could not be bettered (unless you are using a laser cutter of course!) 

This style of cutting works well enough with our 1/64th of an inch thick veneers, but with the USA veneers at 1/28th & 1/32nd of an inch thickness, you will find that the blade would be difficult to control properly.

The thicker veneers will "catch" the blade of your scalpel so much that you will find yourself yearning for the ease that saw cutting would promise you.

A steel rule is being used for achieving a clean straight cut across the border mitre.

Because 1/64th inch thick veneers are used, a certain amount of spontaneity is available to the marquetarian that is only really possible with the freedom of blade cutting. With saw cutting the design has to be drawn on to the veneer so that you have a guide line for the saw blade to follow.

Scalpel cutting does allow the "spear point" arrangement which is used for "blending" one veneer into another. Saw cutting would rather preclude this method.

This saw uses the same clamp arrangement that we saw Silas using with his hand held frame saw.

On the next page you will see some examples of the veneer packs that Silas assembles for use with this parallel cutting saw.

You will also see some of the completed marquetry designs - and - especially for my own personal envy - that wonderful old Leviathan of a press that Silas uses. It's a superb piece of heavy engineering!